Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
DuraFlex Chimney Cap & Crown in Elmhurst: What to Know First
We provide independent DuraFlex chimney cap and crown service in Elmhurst with a written price before any work starts and a documented photo record when we’re done. Most DuraFlex cap replacements and crown repairs in Elmhurst are completed in a single visit, with materials sourced through our Haven buying network to keep pricing honest. Call (708) 498-3199 for a free estimate.
This page is for Elmhurst homeowners who know they’ve got a DuraFlex component on their chimney and need to know whether the cap is keeping water out, whether the crown is cracked, and what fixing it will actually cost. We don’t sell you a part you don’t need, and we don’t start work without a written scope and price.
How DuraFlex Products Fail - and How We Fix Them
- DuraFlex SW 304/316 multi-flue caps: The mesh on these caps is 18-8 stainless, but the spot-welded seams at the corner gussets fatigue after 8-12 winters in Elmhurst’s freeze-thaw cycle. We see this most on homes near York Woods where mature oak canopies drop debris that accelerates corrosion at the weld points. We replace with either an OEM DuraFlex cap or a Gelco equivalent with fully seam-welded construction, depending on flue configuration.
- DuraFlex DSA storm collars on crown-mounted caps: The EPDM rubber gasket hardens faster than the metal it seals, especially on south-facing chimneys in Elmhurst that take afternoon sun. Water tracks under the collar and saturates the crown from the inside out. We pull the collar, assess crown integrity with a hammer test, and either reseat with a fresh silicone compression seal or recommend crown coating if the concrete is spalling.
- DuraFlex 7″ and 8″ round caps with internal spark arrestor: The arrestor screen on these caps traps creosote particles that bake into a hard glaze during shoulder-season burns. In Elmhurst, where homeowners often run fireplaces intermittently through April, this buildup restricts draft and can distort the cap skirt. We remove the cap, media-blast the arrestor clean or replace it if the mesh is compromised, and verify draft with a manometer before we leave.
- DuraFlex DFW wind-directional caps: The brass bushing in the pivot mechanism seizes when homeowners skip annual sweeping, which is common on second-home or rental properties near Elmhurst College. A seized cap doesn’t rotate, which means it doesn’t vent properly in crosswinds. We free the mechanism with penetrating oil and bushing replacement, or recommend a fixed-cap conversion if the pivot housing itself is ovalized from wind load.
- DuraFlex crown wash systems (proprietary cementitious coating): DuraFlex’s factory crown coating is a one-part polymer-modified cement that shrinks on cure. In Elmhurst’s climate, with 38 inches of annual precipitation and repeated freeze-thaw, we’ve seen this coating delaminate from the concrete substrate in 4-6 years, trapping moisture underneath. We strip the failed coating, expose the bare crown, and apply HeatShield CrownCoat or a poured concrete rebuild depending on crack depth and rebar exposure.
Our DuraFlex Chimney Cap & Crown Process

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Call and schedule. Our phone is answered live, 24/7. We ask for your chimney’s approximate age, last sweep date, and what you’re seeing (water in the firebox, rust stains on the brick, cap noise in wind). We book a window and text when your tech is en route.
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NFPA 211 Level 2 inspection with camera. We run a camera down the flue before touching the cap or crown. Clause 4 of the Haven Standard requires a photo record on every job, and for DuraFlex systems we want to confirm the flue liner condition before we disturb anything above the roofline. The camera doesn’t editorialize. Neither do I.
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Diagnosis and parts decision. We name what we found: cap model, failure mode, crown condition class (sound, spalling, cracked through, or rebar-exposed). For DuraFlex parts, we check OEM availability against our Haven network inventory. If DuraFlex lead time exceeds 10 business days and the customer needs the repair sealed before burning season, we quote a quality aftermarket equivalent with equivalent gauge and warranty terms.
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Written price, written scope, written warranty. You get all three before anyone picks up a tool. Haven Standard Clause 1: have it in writing. No exceptions.
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Repair and test. Cap or crown work is completed, flue is camera-checked again for debris or disturbance, and draft is verified. We photograph the finished work for your record and ours.
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Cleanup and documentation. You receive a printed summary with photos, the written warranty, and our 365-Day Done Right Promise. We keep copies on file. Corrine reviews every photo set personally.
Before
AfterWhat DuraFlex Chimney Cap & Crown Costs in Elmhurst
| Service | Typical Range | What Moves the Price |
|---|---|---|
| DuraFlex cap replacement (standard single-flue) | $340-$580 | Flue diameter, cap material (304 vs. 316 stainless), access height |
| DuraFlex multi-flue cap replacement | $620-$940 | Flue spacing, custom vs. stock dimensions, spark arrestor spec |
| Crown repair with HeatShield CrownCoat | $480-$760 | Crown square footage, crack depth, whether mesh reinforcement is needed |
| Crown rebuild (poured concrete) | $1,400-$2,200 | Crown dimensions, chimney height, scaffolding requirements |
| Storm collar reseat with silicone seal | $180-$260 | Collar condition, crown surface prep needed |
These are Elmhurst market ranges based on jobs we’ve completed in the last 24 months. Your exact price depends on what the camera shows and what we measure on site. We don’t estimate over the phone for crown work because “a few cracks” can mean anything from surface crazing to structural failure. Call (708) 498-3199 for a free estimate - we’ll put it in writing before any work starts.
Why Elmhurst Homeowners Call Level Two Chimney Elmhurst for DuraFlex Work

We’ve inspected and cleaned more than 38,000 chimneys since 2009, and a growing share of Elmhurst’s housing stock from the 2005-2015 build wave came with DuraFlex components originally. Corrine Halstead and our crew know the difference between a DuraFlex SW and a DSA cap without climbing down to check the stamp - the skirt profile and fastener spacing are distinct. When DuraFlex parts are backordered, we source equivalent-spec materials from Gelco or Olympia Chimney through our Haven buying network, and we tell you exactly what you’re getting and why.
Every tech is background-checked and uniformed, with license information on the page and a text when they’re on the way. The 365-Day Done Right Promise applies to every job. And if another company handed you a written estimate that doesn’t sit right, our Free Second Opinion is exactly that - free, written, and no obligation.
FAQs
No, routine cap replacement and crown repair by an independent service provider does not void DuraFlex’s limited warranty on the original flue liner system, provided the work does not alter the liner itself. We are an independent DuraFlex service provider, not an authorized dealer, and we document every step so warranty claims remain clean if you ever need them.
Most single-flue DuraFlex cap replacements in Elmhurst are completed in 90 minutes to two hours, including inspection, removal, installation, and draft verification. Multi-flue caps or jobs requiring crown repair first may extend to a half day. We book by the job, not the hour, so the price doesn’t change if access is tighter than expected.
We source both. For current DuraFlex lines, OEM parts are typically available within 5-7 business days through our Haven network. For discontinued series or when burning season timing is tight, we stock Gelco and Olympia Chimney equivalents that match gauge, mesh count, and warranty terms. We quote both options when there’s a choice, and we mark what’s OEM and what’s equivalent on the written estimate.
We determine this with a hammer test and crack-depth measurement during inspection. Surface spalling with cracks under 1/4 inch and no rebar exposure typically qualifies for HeatShield CrownCoat application. Cracks through the crown, visible rebar, or a crown that sounds hollow when tapped needs poured concrete rebuild. We show you the camera footage and the hammer-test results before quoting either.
A failed cap lets water into the flue system year-round, and in Elmhurst’s freeze-thaw climate that water expands in mortar joints and liner seams. A cracked crown accelerates the same damage from the top down. The risk is not immediate chimney collapse; it’s progressive water damage that turns a $500 cap replacement into a $3,000 liner job over 3-5 years. Call (708) 498-3199 for a free estimate - we’ll tell you honestly whether the repair is urgent or can wait until your next scheduled sweep.
Ready to get your DuraFlex chimney cap or crown sorted? Call (708) 498-3199 any time, day or night. A live person will answer, book your free estimate, and make sure you get a written price before any work starts.
Written by Corrine Halstead, Owner, Level Two Chimney Elmhurst at Level Two Chimney Elmhurst, serving Elmhurst and nearby areas.





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